Condals partners with Monitizer to transform with digital
Partnering with Monitizer has brought many great benefits to Condals.
- Enhanced production visibility
- Optimized energy consumption
- Improved decision making
- Better process stability
- Increased operator efficiency
- A scrap reduction of 54%* for AI-optimized compliant castings
And these are just a few...By combining Condals deep foundry expertise with our digital IIoT tools and data know-how, the partnership continues to deliver impressive, measurable results.
‘Condals has recognized data as a key asset, and so we are changing company culture to embrace this new era of digitalization. We needed a strategic digital partner to support our digital transformation, and Monitizer’s technology and foundry expertise have delivered significant added value for us.’
— Eduard Salles, CEO, Condals.
Starting the digital journey was easy for Condals
Condals Foundry Group is a European metallurgical company established in 1976. It specializes in producing grey and nodular iron castings for automotive, railway, and construction industries. With foundry facilities in Spain and Slovakia, Condals is a leader in innovation and efficiency in casting.
In 2018, Condals chose Monitizer as a trusted partner to help transform its foundries into next-generation and data-driven operations. When looking for a partner, they were drawn to our knowledge and expertise, which they recognised could help to deliver them more potential than in-house or competitor IIoT platforms.
‘We speak the same foundry language as Monitizer, that’s one of the reasons we chose to work with them initially. If your supplier doesn’t know what a coresetter is, you’ll waste a lot of time educating them.’
David de la Cruz, Chief Digital Officer, Condals
Condals can now view their production like they never have before
Working with us, Condals have gained full visibility of production. Intuitive dashboards turn their complex data into clear, actionable insights, and using them, they have been able to capture engineering knowledge, improve processes, and ultimately boost yield.
‘Monitizer gives us a complete picture of production in real time. That kind of visibility helps everyone - from operators to managers - make better and faster decisions.’
Anna Castells, Chief Quality Officer, Condals.
Centralizing, managing and scaling operations with a single source of truth
With Monitizer , Condals centralizes real-time data across its foundries- giving supervisors, engineers, and operators complete visibility of production processes. So this means improved decision-making, strengthened process stability and enhanced operator compliance from top to bottom. It has allowed Condals to scale efficiently across multiple lines while maintaining high-quality output.
‘Integrating everything into one place has allowed us to provide clear instructions. Now Monitizer is our single source truth across the foundry.’
David de la Cruz, Chief Digital Officer, Condals
Working with an expert partner
Condals success with Monitizer is rooted in a true partnership built on trust, collaboration and shared technical understanding. Our teams work side by side to accelerate digitalization, solve challenges, and continuously refine production processes.
‘We see this relationship not as a customer/supplier, but more as a partnership where we all work closely and trust each other. Monitizer’s engineers know digital, but, being a sister business to DISA, Simpson and Wheelabrator, they also know the machines and the processes.’
David de la Cruz, Chief Digital Officer
Using a suite of IIoT tools to boost production
Condals use different tools in the Monitizer suite. DISCOVER provides visibility and dashboards. CIM automates key machine-to-machine processes. DETECT helps identify and resolve quality and maintenance issues early. And PRESCRIBE applies advanced AI to help Condals optimize process parameters and drive continuous performance improvement.
‘The suite of tools help us reduce scrap and increase efficiency, both of which improve sustainability. With these investments and our commitment to constant improvement, we have already achieved a 54.1% reduction in our overall scrap rate for AI-optimized compliant castings.’
Unlock the full potential of your production
You too can benefit from cutting-edge data intelligence and leading industry expertise to help you maximize efficiency, eliminate waste, and drive sustainable, high-impact growth. Powered by a global team of innovators, Monitizer evolves with you - empowering you to stay ahead, optimize relentlessly, and redefine what’s possible.
Accelerate your digital journey today by contacting our expert team!
